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USER INSTRUCTIONS APM, APMA and APH MX0301 - 07/03

Page 2 of 32

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CONTENTS

PAGE

1 INTRODUCTION AND

SAFETY

3

1.1 General………………………….. 3

1.2 CE marking and approvals……. 3

1.3 Disclaimer………………………. 3

1.4 Copyright………………………... 3

1.5 Duty conditions…………………. 3

1.6 Safety……………………………. 3

1.7 Nameplate and warning labels.. 5

1.8 Specific machine performance.. 5

1.9 Noise level……………………… 5

2 TRANSPORT AND STORAGE 5

2.1 Consignment and unpacking…. 6

2.2 Handling………………………… 6

2.3 Lifting……………………………. 6

2.4 Storage………………………….. 7

2.5 Recycling and end of product

life

7

3 PUMP DESCRIPTION 7

3.1 Configurations………………….. 7

3.2 Design of mayor parts…………. 7

3.3 Performance and operating

limits……………………………...

7

4 INSTALLATION 7

4.1 Location…………………………. 7

4.2 Part assemblies………………… 8

4.3 Foundation……………………… 8

4.4 Grouting………………………… 8

4.5 Alignment………………………. 8

4.6 Piping………………………….… 9

4.7 Final alignment check…………. 9

4.8 Electrical connections…………. 9

5 COMMISSIONING, START-UP,

OPERATION AND SHUTDOWN

9

5.1 Pre-commissioning procedure.. 9

5.2 Motor lubricants………………… 9

5.3 Direction of rotation……………. 9

5.4 Guarding………………………… 10

5.5 Rotor setting……………………. 10

5.6 Starting the pump……………… 10

5.7 Running the pump……………... 11

5.8 Stopping and shutdown……….. 11

5.9 Emergency shutdown…………. 11

6 MAINTENANCE 11

6.1 General………………………….. 11

6.2 Maintenance schedule………… 12

6.3 Spare parts…………………….. 13

6.4 Recommended spares and

consumable items………………

13

6.5 Tools required………………….. 13

6.6 Fastener torques………………. 13

6.7 Renewal clearances…………… 14

6.8 Disassembly……………………. 14

6.9 Examination of parts…………... 15

6.10 Assembly……………………….. 16

7 FAULTS; CAUSES AND REMEDIES 18

8 PARTS LIST AND DRAWINGS 19

8.1 Typical sectional drawings……. 19

8.2 Parts list………………………… 26

8.3 General arrangement drawing.. 26

9 CERTIFICATION 26

10

SUPPLEMENTARY INFORMATION

27

10.1 Long term storage………………….. 27

10.2 Coupling alignment…………….

Procedure

30

10.3 Gasket eliminator application… 31

1

11

OTHER RELEVANT DOCUMENTATION

AND MANUALS

31

11.1 Supplementary user instructions………. 31

11.2 Change notes…………………... 31

11.3 Additional sources of ………….

Information

31

11.4 Customer service information… 32

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